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Product Description
Enzymolysis, also known as enzymatic hydrolysis, is a process in which enzymes break down complex molecules into simpler ones through the addition of water.
And Enzymolysis equipment is widely used in pet food production, it is designed specifically for enzymatic hydrolysis processes used in the manufacturing of pet food.
Enzymolysis in pet food production is commonly employed to break down proteins, carbohydrates, and fats into smaller,
more easily digestible molecules, thus enhancing the nutritional value and palatability of the final product.
The most common products is Liquid flavor, which is used for pet food.
The basic flow chart is as below:
Frozen meat→Unpack platform→slicer→Elevator→Mincing machine→Bone milling→Mixing tank→Screw pump→Enzymolysis tank(Rector)→Meat Sauce Temporary Storage Tank
Here are some key types of enzymolysis equipment commonly used in pet food production:
Reactor Vessels: These vessels are used to contain the enzymatic reaction mixture.
They can vary in size and design depending on the scale of the reaction.
Mixing and Stirring Equipment: Proper mixing and agitation are crucial for uniform enzyme distribution and efficient enzymatic reactions.
Equipment such as stirrers, mixers, or agitators may be used for this purpose.
Temperature Control Systems: Enzymatic reactions often require specific temperature conditions for optimal activity. Temperature control systems, such as water baths, heating mantles, or temperature-controlled chambers, ensure that the reaction maintains the desired temperature.
pH Control Systems: Enzymes have specific pH optima for maximum activity.
pH control systems, including pH meters, titration systems, and pH controllers, regulate the pH of the reaction mixture to maintain optimal conditions for the enzymes.
Monitoring and Analysis Equipment: Instruments for monitoring the progress of the enzymatic reaction and analyzing the products are essential.
This may include spectrophotometers, chromatography systems, or other analytical tools.
Filtration and Separation Equipment: After the enzymatic reaction is complete, it may be necessary to separate the desired products from the reaction mixture.
Filtration systems, centrifuges, or other separation equipment can be used for this purpose.
Safety Equipment: Enzymolysis equipment should be equipped with safety features to prevent accidents and ensure the safety of operators.
This may include safety interlocks, emergency stop buttons, and protective gear.
Automation and Control Systems: Automated systems can streamline the enzymolysis process, improve consistency, and reduce the need for manual intervention.
Control systems may include programmable logic controllers (PLCs), computerized process control systems, and software for data acquisition and analysis.
When selecting enzymolysis equipment, consider factors such as the scale of the reaction, the specific enzymes and substrates involved, the desired reaction conditions, and the required level of automation. It's essential to choose equipment that meets your application requirements and complies with relevant safety and regulatory standards.